Smoky Grilled Chicken Sandwich with Chipotle Ranch & Mustard Aioli

A hearty grilled chicken sandwich layered with melted cheddar, crispy turkey bacon, creamy avocado, tomato, onion and smoky chipotle ranch — finished with a tangy mustard aioli on toasted brioche.

This smoky grilled chicken sandwich became my go-to the first summer I moved into a house with a proper grill. I was chasing a sandwich that felt indulgent but still came together quickly on a weeknight: smoky, slightly sweet chicken, melted cheddar, savory turkey bacon, ripe avocado and a bright, spicy dressing to tie everything together. The first time I served it, my family hovered near the grill like we were at a backyard barbecue — the combination of sizzle, melted cheese and toasted brioche drew everyone in. It’s simple enough for a fast dinner yet layered with flavors you’d expect from a restaurant.
I discovered the combo by combining pantry staples with a few fresh ingredients: lemon and honey in a quick marinade for brightness, a mustard aioli for cream and tang, and a chipotle ranch to add smoky heat. The texture contrast is what makes this sandwich memorable — tender, juicy grilled chicken against crispy turkey bacon, buttery toasted bun and creamy avocado slices. It’s a sandwich I reach for when I want something satisfying and shareable, and it’s versatile enough to serve at a casual dinner, a sports-night spread or an easy date-night at home.
Why You'll Love This Recipe
- This comes together in about 30 minutes from start to finish, perfect for weeknights when you want a restaurant-quality sandwich without the fuss.
- Uses pantry staples and easy fresh produce: olive oil, lemon, honey, cheddar, avocado and a simple spring mix — nothing exotic required.
- Layered textures and flavors: juicy chicken, crispy turkey bacon, creamy aioli and a smoky chipotle dressing that livens every bite.
- Make-ahead options: the chipotle ranch and mustard aioli can be made earlier in the day and refrigerated, which speeds assembly.
- Crowd-pleasing and easy to scale — multiply quantities for a party, or halve them for two sandwiches; the recipe feeds four comfortably.
- Adaptable for dietary needs: swap buns for gluten-free rolls or use regular bacon if you prefer; I’ll explain substitutions below.
I still remember the first time I served these for friends — everyone reached for seconds and asked for the recipe. Over time I adjusted the marinade and the dressing proportions until the balance felt just right: bright lemon, a touch of honey, and a smoky adobo note that doesn’t overpower the cheddar. This sandwich has become a staple when I want to impress with minimal effort.
Ingredients
- Chicken: Use 4 thin-sliced boneless chicken breasts so they cook quickly and evenly on the grill. Thin-cut breasts ensure a tender interior and a golden exterior; if using thicker breasts, pound them to 1/2-inch thickness for consistent grilling.
- Turkey bacon: 8 strips — I prefer the slightly leaner texture of turkey bacon for crispness without heavy grease; cook in a skillet in a little olive oil until crisp.
- Cheddar cheese: 4 slices — a sharp white or orange cheddar melts nicely; place on chicken during the last minute of grilling and cover the grill to encourage melting.
- Brioche buns: 4 — choose fresh, soft brioche for a buttery, slightly sweet contrast; lightly butter and toast on the grill for a minute per side.
- Ripe avocado, tomato & red onion: 1 avocado, 1 large tomato and 1 red onion sliced thin for the fresh layers; choose a firm-ripe avocado so it slices cleanly.
- Spring mix: 2 cups — toss in the chipotle ranch so each bite has a little freshness and crunch.
- Mustard aioli: 1/2 cup mayo, 2 tablespoons Dijon and 2 tablespoons coarse-grain mustard for a tangy spread that complements the smoky dressing.
- Chipotle ranch: 1 cup mayo, 3/4 cup buttermilk, garlic, green onions, canned adobo sauce and lime juice blended until smooth — this provides the smoky, creamy backbone for the tossed greens.
- Marinade: 1/4 cup olive oil, 2 tablespoons lemon juice, 1 tablespoon honey and 1 tablespoon garlic herb seasoning to add brightness and a touch of sweetness to the chicken.
Instructions
Marinate the Chicken: In a large bowl whisk together 1/4 cup olive oil, 2 tablespoons lemon juice, 1 tablespoon honey and 1 tablespoon garlic herb seasoning. Add the 4 thin-sliced chicken breasts and turn to coat thoroughly. Let marinate for 5–10 minutes at room temperature — this quick marinade brightens the chicken and helps it brown on the grill; do not marinate longer than 30 minutes or the lemon will start to cure the surface. Preheat Grill & Cook Turkey Bacon: Preheat your grill to medium-high, roughly 400–450°F. While the grill heats, warm 2–3 tablespoons extra-virgin olive oil in a skillet over medium-high heat. Lay turkey bacon slices in the hot oil, cooking 3–4 slices at a time for 2–3 minutes per side until crisp. Transfer to a paper-towel-lined plate to drain. The skillet bacon adds a crunchy element without overwhelming grease. Grill the Chicken: Remove chicken from the marinade (discard excess marinade), place on the preheated grill and cook 3–5 minutes per side, depending on thickness, until internal temperature reaches 165°F. During the last minute, lay a slice of cheddar on each breast and close the grill lid to melt the cheese. Look for clear grill marks and a slightly springy texture to indicate doneness. Toast the Buns & Toss Greens: Spread a little softened butter on both sides of each brioche bun and place buttered side down on the grill for 45–60 seconds until lightly toasted. Meanwhile, place 2 cups spring mix in a bowl and drizzle with 3–4 tablespoons of chipotle ranch; toss gently with two spoons (or your hands) so leaves are evenly coated but not saturated. Add more dressing if needed for flavor balance. Make the Mustard Aioli: Mix 1/2 cup real mayonnaise with 2 tablespoons Dijon and 2 tablespoons coarse-grain mustard in a small bowl until smooth. Season lightly with salt and pepper. The aioli adds tang and helps hold the sandwich together. Make the Chipotle Ranch: Combine 1 cup real mayonnaise, 3/4 cup buttermilk, 2 smashed garlic cloves, 2 chopped green onions (white and light green parts), 3 teaspoons canned adobo sauce, 1 tablespoon lime juice, 1/2 teaspoon onion powder and 1/2 teaspoon garlic powder in a blender. Blend until smooth and creamy; season to taste with salt and pepper. Chill for up to an hour to let flavors meld. Assemble the Sandwiches: Spread a generous layer of mustard aioli on the bottom halves of the toasted brioche. Place the grilled chicken with melted cheddar on each bun, top with two slices turkey bacon, tomato and onion slices, a few avocado slices and about 1/4 cup of the dressed spring mix. Cap with the top bun and serve immediately so the cheese and bacon are still warm.
You Must Know
- This yields 4 sandwiches and carries about 1509 calories per serving; it is high in protein but also high in fat due to bacon, cheese and mayonnaise-based dressings.
- Make the dressings ahead — the chipotle ranch benefits from 30–60 minutes in the refrigerator so the flavors marry; it also stores in an airtight container up to 3 days.
- Store components separately for best reheating: keep grilled chicken and toasted buns apart to avoid sogginess; spring mix should remain undressed until serving if storing longer than a couple hours.
- Freezing is not recommended for assembled sandwiches with avocado; cooked chicken can be frozen up to 2 months if vacuum-sealed or wrapped tightly.
My favorite part is the chipotle ranch — it turns ordinary greens into a smoky, tangy complement that brightens each bite. Guests often ask for extra dressing, so I usually double the chipotle ranch and keep a small jar on the table. The first time I brought this to a casual dinner, someone commented that the sandwich tasted like a gourmet diner favorite — a compliment that made me proud because it’s so easy to make at home.
Storage Tips
Store the chipotle ranch and mustard aioli in separate airtight containers in the refrigerator for up to 3–4 days. Grilled chicken will keep for 3–4 days in the fridge; slice and reheat gently in a skillet or oven at 300°F until warmed through to avoid drying. Keep buns in a bread box at room temperature for up to 2 days or freeze for longer storage. If you plan to assemble later, keep avocado and tomato slices aside and add fresh to maintain texture.
Ingredient Substitutions
For a dairy-free version, swap cheddar for a plant-based melt and use a dairy-free mayo and milk alternative in the ranch. To make the sandwich gluten-free, choose certified gluten-free buns. Replace turkey bacon with regular bacon or a thick-cut smoked ham for a different flavor profile. If you prefer less heat, reduce adobo sauce to 1 teaspoon and add more lime juice for brightness.
Serving Suggestions
Serve with kettle chips, sweet potato fries or a crisp corn salad to balance richness. For a lighter plate, pair with a citrusy cabbage slaw or a chilled cucumber salad. Garnish sandwiches with pickled jalapeños or a squeeze of fresh lime for added brightness. These are great for backyard gatherings — assemble a toppings bar so guests customize their sandwiches.
Cultural Background
This sandwich blends classic American grilled flavors with a Southwestern touch from chipotle and adobo sauce. The use of a mustard aioli nods to French-influenced spreads popularized in American delis, while chipotle adds a smoky Mexican-inspired heat. It’s a modern American creation that borrows global elements to build bold, familiar flavors that resonate at backyard meals and diners alike.
Seasonal Adaptations
In summer, use heirloom tomatoes and fresh herbs like cilantro in the ranch for brightness. In cooler months, swap spring mix for peppery arugula, roast the chicken with smoked paprika before grilling, and use caramelized onions instead of raw red onion for deeper flavor. For holiday gatherings, add cranberry chutney for a sweet-savory twist.
Meal Prep Tips
Make the chipotle ranch and mustard aioli up to 48 hours ahead. Grill a double batch of chicken and store portions in airtight containers for quick assembly throughout the week. Keep greens undressed and slice avocado just before serving. For packed lunches, wrap sandwiches in parchment and reheat in an oven toaster for a few minutes to revive the toast and melt the cheese.
Sharing this sandwich with friends and family remains one of the simplest pleasures — it’s loud with flavor, effortless to scale, and always earns compliments. Try it once and you’ll have a new favorite to rotate through your weeknight dinner rotation.
Pro Tips
Pound chicken to 1/2-inch thickness for uniform cooking and juicier results.
Toast buns butter-side down on the grill for 45–60 seconds to get a crisp exterior without burning.
Make the chipotle ranch ahead and chill for at least 30 minutes to let flavors meld.
This nourishing smoky grilled chicken sandwich with chipotle ranch & mustard aioli recipe is sure to be a staple in your kitchen. Enjoy every moist, high protein slice — it is perfect for breakfast or as a wholesome snack any time.
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Smoky Grilled Chicken Sandwich with Chipotle Ranch & Mustard Aioli
This Smoky Grilled Chicken Sandwich with Chipotle Ranch & Mustard Aioli recipe makes perfectly juicy, tender, and flavorful steak every time! Serve with potatoes and a side salad for an unforgettable dinner in under 30 minutes.

Ingredients
Marinade
Sandwiches
Mustard Aioli
Chipotle Ranch Dressing
Instructions
Marinate the Chicken
Whisk 1/4 cup olive oil, 2 tablespoons lemon juice, 1 tablespoon honey and 1 tablespoon garlic herb seasoning in a large bowl. Add 4 thin-sliced chicken breasts and turn to coat. Marinate 5–10 minutes at room temperature, then remove and discard excess marinade.
Preheat Grill & Cook Turkey Bacon
Preheat grill to medium-high (about 400–450°F). In a skillet, heat 2–3 tablespoons olive oil over medium-high heat and cook turkey bacon 2–3 minutes per side until crispy. Drain on paper towels.
Grill Chicken & Melt Cheese
Grill chicken 3–5 minutes per side until internal temperature reaches 165°F. During the last minute, add a slice of cheddar to each breast and close the grill lid to melt the cheese.
Toast Buns & Toss Greens
Spread softened butter on brioche buns and grill butter-side down 45–60 seconds until lightly toasted. Toss 2 cups spring mix with 3–4 tablespoons chipotle ranch until leaves are lightly coated.
Make Mustard Aioli
Combine 1/2 cup mayonnaise, 2 tablespoons Dijon and 2 tablespoons coarse-grain mustard in a small bowl. Mix until smooth and season to taste. Spread on bottom bun before assembling.
Make Chipotle Ranch
Blend 1 cup mayonnaise, 3/4 cup buttermilk, 2 cloves garlic, 2 green onions, 3 teaspoons adobo sauce, 1 tablespoon lime juice and seasonings until smooth. Chill for 30–60 minutes before using.
Assemble Sandwiches
Spread mustard aioli on bottom buns, add grilled chicken with melted cheddar, 2 strips turkey bacon, tomato and onion slices, avocado and 1/4 cup dressed spring mix. Top with bun and serve immediately.
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This recipe looks amazing! Can't wait to try it.
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